Why We Don't Build a 6:1 UNUN for High Power Applications
A 6:1 UNUN (Unbalanced-to-Unbalanced Transformer) is designed to transform a 300Ω impedance to approximately 50Ω. This type of impedance transformation can be useful in certain antenna configurations, such as some horizontal loops and end-fed antennas. However, when scaling to high power (1 kW or more), significant technical challenges arise, making the 6:1 UNUN a suboptimal choice compared to alternatives like a 4:1 UNUN or 9:1 UNUN.
Challenges of a 6:1 UNUN in High-Power Applications
1. Increased Current Handling Requirements
A 6:1 UNUN transforms a 300Ω input to an 50Ω output, meaning that for the same power level, the current increases significantly. At 2 kW, the current through the low-impedance side can exceed 15A. This leads to:
- Increased copper losses (I²R losses) in the windings.
- Greater heat buildup, necessitating larger gauge wires or specialized winding techniques.
- Higher stress on connectors and solder joints, increasing the risk of failure.
2. Core Saturation and Power Losses
The lower impedance transformation means that more current must pass through the ferrite core. This leads to:
- Higher core flux density, increasing the risk of saturation, especially at lower frequencies (160m, 80m, 60m bands).
- Increased heating of the core, requiring larger cores or different materials.
- Greater insertion loss, reducing efficiency and potentially causing SWR degradation at higher power levels.
3. Winding Complexity and Efficiency Issues
A 6:1 UNUN typically uses an autotransformer or a multi-tap transformer configuration. This introduces:
- More complex winding arrangements, leading to increased parasitic capacitance and leakage inductance.
- Wider variation in performance across bands, especially at lower frequencies where insufficient inductance can lead to degraded matching.
- Higher inter-winding capacitance, which can affect performance on higher bands.
4. Difficulty in Sourcing Suitable Ferrite Cores
To prevent saturation, the ferrite core must have:
- High permeability to provide adequate inductance at lower frequencies.
- Low loss characteristics to minimize heating at high power levels.
- Sufficient physical size to dissipate heat efficiently. Finding a core that balances all these properties is difficult, especially at 1-2 kW power levels.
5. Alternatives That Perform Better
Rather than a 6:1 UNUN, most high-power applications use:
- 4:1 UNUN (Transforms 200Ω to 50Ω, reducing current stress and improving efficiency.)
- 9:1 UNUN (Transforms 450Ω to 50Ω, typically used for long-wire antennas where the impedance varies widely.)
- Tunable Matching Networks (An L-match or other variable impedance matching network allows for precise matching without the inefficiencies of a fixed transformer.)
Conclusion
While a 6:1 UNUN may seem like a useful impedance transformation for some antenna setups, the practical challenges of core saturation, high current stress, complex winding arrangements, and increased losses make it unsuitable for high-power applications. Instead, a 4:1 UNUN or 9:1 UNUN, or a tunable matching network, is typically a more efficient and reliable solution.
For those needing a robust high-power matching transformer, careful consideration of current handling, core material selection, and impedance requirements is essential to ensure efficient and long-lasting performance.
Article written by Joeri Van Dooren, ON6URE – RF engineer, antenna designer, and founder of RF.Guru. With extensive experience in active and passive antenna systems, high-power RF transformers, and custom RF solutions, Joeri shares insights into cutting-edge radio communication technologies.